Walkabout

Have you seen Executive Dean Amy Hillman’s video tour of McCord Hall? This link takes you to a comprehensive tour, taped in December, where Dean Hillman explains how each area will be outfitted to serve the needs of graduate students, faculty, staff and recruiters. In-person tours are also beginning. Yesterday I tagged along on a tour Mike Nixon did for W. P. Carey MBA and Undergraduate staff — from the left in the photo below are: Shawnna Pomeroy, Brennan Forss, Melissa Stark, Lorraine Protocollo, Mary Latino, Kim Heffernan and Jennifer Wells. It turned out to be a good photo op, so I created an album of some of the things we saw. I always learn something new …

Access to the South Wing classrooms will be an outdoor walkway, one of my favorite features of McCord Hall.

The point of this tour was to show staff around the areas where they will be working. Mike Nixon answered a lot of questions about the MBA office quarters

 

The walls in McCord Hall will be light — the base color is Dunn Edwards’ Silver Bell. Throughout the building, however, you’ll see accent colors that will bring out the tones in the carpet and furniture. Here is the palate, highlighting the splayed windows in the office area. The colors are (from left) Dark Celery, Yellow Marigold, Flame, Grape Juice and Champion Cobalt …

The dominant architectural feature in the  conference room on the third floor is our tilted columns. Below left is the office next to that conference room, where the other treetop makes its appearance. Below right, a welder works on the steel supports for the shade screens on the northeast side of the South Wing.

 

 

 

 

 

 

 

 

 

Behind the group in this photo is the patio on the fourth floor of the South Wing. Check out the great views facing north!

Next we visited the North Wing, where we saw the team rooms and a large area dedicated to recruiting. This is the third floor corridor. Lots of good natural light in this building!

Here the welders are working on the staircase in the North Wing. Encased in glass, it will add to the open feel of the building. This photo doesn’t show much of the stairwell, but I love welder shots — the light is so fantastic.

 

 

 

To Your Health!

How comfortable you feel in a building is to a large extent the result of the temperature of the air. If it’s too warm, you feel sluggish and sleepy: kids fall asleep in classrooms and staff gets less done. But air that’s too cold is also disruptive. Shivering is distracting and at some point it’s hard to type.

But temperature is only one aspect of the indoor environment. Air quality matters, too. McCord Hall is going to be a very comfortable and healthy building – based on air temperature and quality.

“McCord Hall will be probably the healthiest and most efficient building on campus,” said Mike Nixon, W. P. Carey’s director of facilities and space planning. “The indoor air quality will surpass any other building at ASU, and once we get used to it we won’t be happy anywhere else.”

 

McCord Hall has an under floor displaced air system. The floors are actually two feet above the slab. Running through that space, called the plenum, are cable trays and conduits for electricity – and fresh cooled air. Fans in each wing push air down from the air handlers on the roof to the plenums under the floors, and up through grates at our feet. Understandably, the plenums are sealed so that they are airtight.

Among the many advantages of the system is that more fresh air will circulate through McCord Hall than buildings cooled and heated by the older conventional systems. The building occupants should feel more alert, and since we will be breathing less recycled air, perhaps we’ll share fewer colds!

How it works

DPR’s Lew Laws explains that a conventional system distributes air cooled to 55 degrees through overhead ducts. At 55 degrees, he said, the air will fall to the floor – simple physics. The air will pick up heat from the load, which is defined as anything that generates heat in the space — including people and computers. Once warmed, the air will rise again, to the return ducts which move it back through the system to be re-cooled and re-circulated.

 

In McCord Hall, the air handlers — those large silver structures on the roof — will cool the air to 65 degrees. It doesn’t need to be 55 degrees because it will arrive at the room under the floor instead of overhead: it doesn’t need to be cold enough to fall. Propelled at a low velocity by the fans, air will travel up through diffusers in the floor, where it will encounter the load: us, and our computers. It picks up our heat, and – like conventional systems – it rises to the return ducts in the ceiling. Sensors will detect air temperature, and will adjust the diffusers in the floor to let in more or less air.

Lew says that McCord Hall was designed with an under floor displaced air system for three reasons: 1) air quality; 2) flexibility; and 3) aesthetics.

The benefits

McCord Hall’s under floor system circulates warmer air than the conventional systems to achieve the same comfort level for people. Because the air in the system starts at 65 degrees instead of 55, we can provide more fresh air for the same amount of energy used as a conventional system.

In Arizona, 10 percent of the air in most buildings is fresh from outdoors; in California the code requires 20 percent. McCord Hall will run at 20 – 30 percent, and in some seasons the indoor air will be 100 percent fresh. Lew said that the number of days we’ll be able to run on 100 percent outdoor air is greater because we have more 65 degree days in Arizona than 55. (On those few days when it’s very cold outside, heaters will warm the air in the system.)

As for aesthetics, the system reduces the need for overhead ducts, which means ceilings can be exposed, giving the architects more design freedom.

A chilling tale

The way ASU produces air conditioning is itself an interesting story.

In the heart of campus is the Central Plant, a large industrial-looking building between Murdoch Hall and Life Sciences. Lew explained this is where water is chilled to about 42 or 43 degrees, at night when institutional electricity rates are low. That’s important, because 90 percent of the funds spent on HVAC systems is for the operation of the chillers.

The chilled water is stored in six 1 million gallon tanks under the northwest corner of the SRC field. (Interesting point: a huge drainage pipe, laid just before we broke ground for McCord Hall, lies under the south end of the field. So, the fields are probably safe from development for a very long time!)

During the day, cold water is drawn from the tanks in response to demand from the cooling systems in our buildings. Chilled water is pumped from the tanks (which are literally next door) to the roof of McCord Hall, where the air handlers are located. The water flows through coils of pipes, and as air from the returns and from outside circulates around the coils it loses heat. Fans force the cooled air down into the building to the plenums, through the diffusers into the rooms and back to the return ducts which deliver the now warmer air to the air handler.

Bottom line

Everyone involved in the McCord Hall project expects the HVAC system to perform very well. According to Mike Nixon, “if it does what we believe it will, every new building on campus will be cooled this way.”

Over My Head

As a non-engineer, I’ve always been awestruck by big projects. Watching the construction of highway ramps, I try to imagine the plans that determine where to dig or fill, and how all that information is passed along to the equipment operators who actually move the dirt. I’m filled with respect for the minds that create the plans: the math and technology involved are way over my head. But other than little boys, construction workers and engineers, most of us drive by those projects without a thought.

What a loss — we pass up so many opportunities to be amazed.

McCord Hall is smaller scale than a highway intersection, but it too is a marvel of planning. When we move in, however, most of us will enjoy the fruits without considering how it all happened. Tom Corey, who supervises the various subcontractors working in McCord Hall, took these pictures.

Looking up …

For example, in various parts of the building there might be a lot more over your head than ceiling tiles, lights and sprinklers. This photo, taken in the basement, shows water and waste pipes. In most areas of McCord Hall these are not overhead, and of course this is drawn into those detailed plans. But as buildings become real in concrete and steel, issues that were not foreseen when the plans were drawn come to the fore, and there are decision points. For example, the plans might show a pipe crossing a beam, or several systems might need to run through the building at the same ‘elevation.’

DPR used a BIM (Building Information Management) system to coordinate the installation of these systems. BIM is a software program that generates a 3D model. Every Thursday morning while the systems were being built, the subcontractors walked through the building virtually and identified problems in advance — like the places where pipes and ducts crossed or a beam obstructed access. In one case, the electrical conduit had to be moved to accommodate a staircase, and throughout the building where systems shared the headroom, BIM allowed the contractors to plan how they would stack up.

Above everything is the roof. DPR, the architects and ASU are currently working on a plan to screen the air handlers  from our view, but in fact, most of us would probably have not noticed the big box.

 

ASU air conditions our buildings using chilled water that is refrigerated to a low temperature in the central plant nearby, stored in tanks beneath the SRC fields, then delivered to air handlers in gleaming pipes like these.

…  Looking down

Back inside the building, the floor below your feet is no more dead space than the area above the ceiling tiles.

If you had toured McCord Hall earlier in the project, you would have had to jump down to get from the doorways to the interior spaces. That’s because the floors are about two feet above the concrete slab, leaving room for the cable trays and conduits that carry data lines and electricity and the air distribution balancing ducts that deliver chilled air to the rooms.

This sub-floor chamber is called a plenum – a new word for me that I learned by Googling it during a construction meeting. McCord Hall will use and underfloor displaced air system that will supply a low velocity, low pressure supply of air to the spaces in the building. The plenum is sealed air-tight to keep dust away from these systems: it will be cleaned three to four times before we occupy the building to assure that no construction dust found its way into the space.

… Looking all around

Probably least surprising as you look around inside McCord Hall is the stuff inside the walls. This is where the electricity enters the building …  

… and this is what the wiring looks like inside the walls of what will become a team room. Here as everywhere else, the details matter – like where a light switch is placed. I was curious about the reason for mounting the fire alarm switch higher than the light switches, but apparently that’s a matter of code.

Embedded in the walls in the lavatories are reinforcement plates that will secure fixtures for the repetitive heavy use they will endure.

The day we visited, workers were installing sheet rock, but before they could start, a series of inspectors examined the wiring and cabling. After the ASU and Tempe inspectors sign off, DPR comes through for a “zero defect” inspection, when the plans are double-checked to be sure that what was designed actually got built.

The sheet rocking is an example of crew efficiency. The area is divided into three zones and the crews move through them in sequence. First the dry wall crew does the “one siding,” which means they hang drywall on just one side of the walls then move on to the next zone. The second wave of workers install insulation, the third hang the second wall, finishing the sandwich.

Next we’ll take a look at the ways the indoor environment at McCord Hall differs from any other building on campus.

A New Normal at the Corner

Winter break brings relative calm to campus – and opportunity to the W. P. Carey School’s construction projects.

It started today as DPR, the general contractor on the McCord Hall project, fenced off the corner of Normal and Lemon and started breaking up the pavement. Normal Street is open to the public only as far as the eastern permit entrance to the Apache Parking Structure, and Lemon is open only to the Visitor Lot entrance.

Basically, our “kiss and drop” zone has been taken out of play temporarily. The new drop off zone will be wider, allowing cars to pull off the street with room enough for the safe loading and unloading of passengers and deliveries. In fact, the new trees are already in place. The cross walk is being redesigned as well.

Say good bye to the mock ups at the base of the BAC stairwell. They puzzled us at first, until we learned they were built so that the contractor, architects and school officials could try out finishes and other details. They’ve served their purpose and will be broken up and sent off for recycling.

The fencing will extend west, encompassing the citrus trees on the south corner of BAC. Construction of the new patio means that those trees – sadly – will go. Fortunately we are getting news trees in their place – ash trees – as well as flowering ground cover. The bike racks were moved too – with bikes still attached! They are now located next to the Spirit sculpture.

Also during winter break, DPR will be removing concrete around the easternmost fountain on the Dean’s Patio. You may have noticed that the concrete in this area of the patio was plain gray, in contrast to the exposed aggregate finish on the rest of the Dean’s patio. That’s because it was temporary — the plans anticipated that there would be a fountain at the new building. When the Dean’s Patio was renovated a year ago, the pipes for the fountain were “stubbed out,” so that additional pipes could be laid someday. “Someday” turns out to be winter break! In the photo you can see the white lines, marking where the concrete will be cut.

By the time classes start on January 7 everything should be back to normal. Meantime, “calm” will not be the right word to describe the corner outside our building!

What We Did Over Summer Vacation

Remember the annual fall essay in grammar school? Teachers assigned us to write a page or two about our summer vacation. As I watch students arriving on campus I’ve been wondering what they think of McCord Hall. Clearly we were busy during our summer “vacation.” The new building looks very different than it did last spring when students were wrapping up classes and moving out for summer jobs or travel. When spring semester was ending, scaffolding still supported the floors of the South Wing and the tilted columns were obscured.

This is what students are seeing this week: the scaffolding is down, brick is going up on the east face and the form work is in place for the exterior stairway that will take you to the second floor.

Look deeper into the photo above and you can see the North Wing obscuring most of the Memorial Union. In April the North wing was barely “out of the ground,” as you can see in the photo below.

Back in April I climbed the stairs of the Computing Commons for a view of the North Wing from the third floor patio. This snapshot looks back at the same part of the building in the picture above.

I went back to the same spot the other day, and this is what I saw. The North Wing has risen to its full height and the bridges that connect it to the South Wing are coming together.

All along I’ve favored the view from the south; the quirky tilted columns are so eye-catching. But the east-facing side of the north wing is a powerful statement. The team calls it the prow, for good reason: it looks like the prow of a ship, inexplicably beached in the middle of the desert.

It will be another year before McCord Hall is completed, but every day it’s getting easier to imagine what it will be like when it’s open.

 

McCord Hall’s trees

For a brief time we’ll be able to see and admire the full height of the tilted columns on the Lemon Street end of the South Wing. The scaffolding that had been supporting the weight of the building has been removed, so we can see the “trees” that are bearing the weight of the cantilever from ground to crown.

Beau Dromiack of RSP Architects, who supplied us with the photo, left, explained that the scaffolding supported the weight of the floors and roof of the cantilevered part of the building while the concrete slabs cured, and could not be removed until every slab was ready. If you recall from Beau’s article about post tensioned structural systems, the floors and roof of this building gain additional strength from the steel cables – called tendons – that run through the concrete. Once the concrete is 75 percent cured, the cables are tightened. “The tensioned tendons apply a compressive force across the slab which increases its strength without the use of more concrete,” Beau wrote.

Once the South Wing topped out and the tendons were tensioned, the clock started running. The scaffolding supporting the roof came down first, followed by that supporting the fourth floor and third floor. Finally, the scaffolding that rested on the ground was removed.

Now you can experience what the design architects at Kohn Pedersen Fox Associates intended: standing near the SRC, you have an unobstructed view under the cantilever, across what will be the patio and into the heart of ASU’s business district. (Lew Laws photo) Entering campus will be a pleasant walk.

The original design didn’t include the columns, but the structures that would have been required to enable the cantilever to “stand” unsupported were pretty costly. So, KPF added a whimsical design element: tilted columns. Soon the branches on the second, third and fourth floors will be blocked from clear view forever, by the studs, the Densglass drywall, some windows and eventually the brick that will form the building’s skin.

The upper parts of the columns will always be visible from inside the building, where they will be stunning architectural features in a conference room and an office. But now is your chance to see them as trees. Take a break and walk over for a look. It’s worth it.

May 21 Update: South Wing Tops Out This Week

Roof of South Wing ready for concrete

The South Wing of McCord Hall will reach a milestone this week: topping out. The southern half of the roof is due to be poured sometime this week, and when that happens the building has “topped out.” Often there’s a ceremony to mark topping out. Ironworkers on bridges and skyscrapers often attach a pine tree to beams that form the top of a skyscraper or bridge. Scholars think the custom goes back to early times, when people worshipped trees. A family would attach the uppermost branch of the tree that was used to build the house to the roof, to appease the tree’s spirit and offer it a place to live. DPR’s celebration will be more fun than that:  a burrito breakfast for the crews.

By the end of last week, the tilted columns on the SRC end of the South Wing were complete. These columns bear the weight of the building, but they are also significant architectural features in the rooms that they pass through.

First brick mock up

The exterior studs are virtually complete on the South Wing – this is the structural element to which the brick skin will be anchored. The brick skin, which was mocked up near the south stairs of BAC, will be one of the topics discussed later this week when representatives of design architects Kohn Pedersen Fox Associates fly in from New York. The fence is doing a good job of blocking an easy view of the mock up, but if you want to look you can see it from the second floor of the Apache Boulevard parking structure.

The mock up served its purpose, according to DPR’s Lew Laws. “The intent of the mock up is to target what is good, but more so, what is not good,” he said. The lessons learned from the mock up, along with the input from this week’s meeting, will be applied as brick is laid for the actual building.

Meanwhile at the North Wing, the second floor was poured as of last week, and the tables went up to form the third floor. The picture on the left was taken from the north staircase of BAC last Friday (May 18).  If you look from that staircase today (May 21, right), you’ll see crews finishing the tables for the third floor. A lot happens over the weekend! Next to go in will be the reinforcing steel and cables.

May 18 placing tables for third floorMay 21 structural steel, third floorMay 21 structural steel, third floor

May 21 structural steel, third floor

May 1 Update: Patio with a View

McCord Hall is now about 10 percent complete overall, with about 45 percent of the structure finished as of today.

South Wing Fourth Floor

Yesterday the crews were finishing the concrete reinforcing steel on the SRC end of the South Wing’s fourth floor, to be ready for today’s 2 a.m. pour. The large patio on the fourth floor of the South Wing is now easy to see. According to DPR’s project manager Lew Laws, “there will be a structural steel roof system that ties the two wings together and provides the cover for this patio.”

South Wing Roof-top Patio

The next step for the South Wing will be the roof – a very exciting milepost, but still a few weeks away. Laws said the roof that starts at the patio will be poured next Monday (May 7), but the southern end will take a little longer.

Laws explains: “We need the stands that are holding up the forms for the north half to do the south half of the roof. This is a different system than the floors below, so we have to pour the north half, tension the cables, move the forms out, and then reuse them on the south half. So, that roof won’t be topped out until late May.”

Meantime, crews are building the decking that will form the second floor of the North Wing, aiming for early next Tuesday for concrete.

Mount Carey comes down

The back fill around the basement walls on the North Wing was finished last week, lowering Mount Carey – the pile of dirt created from the cellar hole of the North Wing. Around the construction trailer some had been calling the dirt pile “Mount Nixon” instead – in honor of W. P. Carey’s Mike Nixon, an architect who is the W. P. Carey School’s  facilities manager and space planner and our principal point of contact for the McCord Hall project. Now that the pile is scaled back, those same wags are calling it Gillespie Butte – after Chris Gillespie, also an architect and the space planner who focusses on our existing buildings.